專業膠囊製造
提供從型號000到3的全系列素食與明膠膠囊方案
capsule manufacturer
We are not only a manufacturer,It is an extension of the laboratory and production department for your product success.。我們提供 「從分子到市場」 的全流程膠囊補充劑解決方案,Convert your formulation ideas into stable、Efficient、Compliant end products。Relying on cGMP certified facility、Deep technical expertise and flexible capacity,We focus on serving the needs of all stages from new brands to mature enterprises.。
Formulation Science
Work with our R&D team,Overcoming ingredient compatibility、Bioavailability and Flavor Masking Challenges。
Precision manufacturing
Adopt advanced packaging equipment and process control,Ensure dosage consistency and product stability for each capsule。
Comprehensive compliance
Built under cGMP、Above NSF standards,Support organic、kosher、Halal and other multiple certifications,Paving the way for your market entry。
Collaborative expansion
From low to 15 萬粒 的初始訂單到無上限的規模化生產,We expand with your growth。
quality、Compliance and supply chain support
Certification and audit ready
Our facilities not only comply with FDA cGMP requirements,It has also obtained the following authoritative certifications,Gives you access to tough pipelines:
NSF International GMP Registration (For dietary supplements)
USDA Organic 有機產品加工認證
Kosher (kosher) & Halal (Muslim) Certification
We are always ready and successfully receive third-party audits from major brands around the world。
Third-party laboratory verification
Each batch of product release is based on rigorous internal and external test data,usually include:
Potency/Content Analysis (by HPLC, GC, ICP-MS etc.)
Purity test (heavy metal、pesticide residue、Solvent residue)
microbiological limits (Total number of colonies、yeast mold、Pathogenic bacteria)
physical properties (Disintegration time limit、water activity)
Logistics and fulfillment integration
warehousing: Provide temperature controlled warehousing,Strictly follow the FIFO (first in, first out) principle。
Performance: Supports shipping of finished products directly to your distribution center、Retail stores or delivered to end consumers through our integrated e-commerce logistics。
Inventory management: 可提供 「寄售庫存 (Consignment)」 或 「供應商管理庫存 (VMI)」 等靈活合作模式,Optimize your cash flow。
Four-step precision manufacturing process with built-in quality control
Each step of our process has critical quality control points,Ensure end product excellence。
| step | core activities | critical quality control points | Value for you |
|---|---|---|---|
| Raw material preparation and preprocessing | Accurate weighing、Screening、premix;Authenticity identification of raw materials (such as HPLC, FTIR)。 | Raw material COA review、Microbiology and heavy metal screening。 | Ensure safety and effectiveness from the source,Prevent substandard raw materials from entering the production line。 |
| Efficient homogeneous mixing | Use proprietary mixing equipment (such as a double cone、V-shaped mixer) achieves uniform distribution of ingredients。 | Mix uniformity test,Prevent component analysis。 | Ensure absolute consistency of dosage within and between batches,Product efficacy and reliability。 |
| Automatic precision filling | Using multi-punch fully automatic filling line,Instantly monitor fill weight。 | Weight difference control (usually ±3-5%),Capsule lock integrity check。 | Maximize raw material utilization,Reduce waste,And ensure that the product looks professional。 |
| Final product inspection and packaging | 100% Metal detection,Statistical sampling for weight、Disintegration time limit、microbial review。 | Comply with pharmacopeia standards such as USP/EP。Review all documents before release。 | What is delivered to you has passed a comprehensive inspection、Products available for direct sale,Reduce your quality risk。 |
Capsule Shell Materials Science:Choose the best “outerwear” for your product
The capsule shell is an important part of the formula,Directly affects product stability、Unleashing features and market acceptance。
| Material type | source | Main features and advantages | Ideal application scenario | Our deep insights |
|---|---|---|---|---|
| gelatin (Gelatin) | Cow/Pig/Fish | industry standard,Cost effective,Good film forming properties,Disintegrates quickly。 | most conventional supplements。Fish gelatin suitable for kosher market。 | Bovine gelatin has stable performance,Wide supply;We provide complete traceability documents to meet different market requirements。 |
| HPMC (vegetarian diet) | plant cellulose | Vegan/Vegetarian Certified,low moisture content,Suitable for moisture-sensitive formulations。 | vegetarian market、Curcumin and other ingredients that are easily cross-linked with gelatin。 | Dissolve slightly slower than gelatin,We can adjust the formula or process to optimize its release profile。 |
| Pullulan (Pullulan) | Fermentation (Plant-Based) | Pure element,Excellent oxygen barrier properties,Extend shelf life,High transparency。 | High-end positioning、natural products、Formulas that are extremely sensitive to oxidation (such as certain oils)。 | Although the cost is higher,But provide products with significant "clean label" and differentiated advantages。 |
Capsule size and filling capacity
Correct size selection is balanced dosage、Swallowability and Cost Basis。
| Capsule model | volume (ml) | Typical fill weight (mg)* | visual reference | Recommended apps |
|---|---|---|---|---|
| 00 | 0.95 | 500 - 1000 | most common sizes,medium size | multivitamins、Multi-ingredient herbal formula。 |
| 0 | 0.68 | 400 - 700 | Slightly smaller than size 00 | Single Ingredient Medium Dose Supplement,Or customers who prefer small capsules。 |
| 000 | 1.37 | 800 - 1400 | Larger,Suitable for high doses | amino acids、High-dose mineral or fiber supplements。 |
| 1 / 2 / 3 | 0.27 - 0.50 | 150 - 500 | Small and easy to swallow | children's supplements、Powerful extracts (such as resveratrol)、Small doses of nutrients。 |
Advanced technology and customized solution library
We offer advanced technology that goes beyond standard hard capsules,Solve specific formulation challenges。
targeted release technology
Enteric coated capsules: With pH-dependent coating,Make sure the capsule passes through the stomach intact,disintegrates in the small intestine。application: Probiotics、Digestive enzymes、Active ingredients sensitive to gastric acid。
Sustained release microbeads: Active ingredients encapsulated in tiny particles,embedded capsule,Achieve slow release for hours。application: B vitamins、certain herbal extracts,to maintain stable blood drug concentrations。
Liquid and semi-solid filling
grease、Suspensions or pastes are filled directly into specially designed capsules。Advantages: No carrier required,Increase fat-soluble nutrients such as Coenzyme Q10、Bioavailability of vitamin E)。
Comprehensive brand customization
Customized appearance: Provide more than 100 Standard capsule colors,並可進行 「潘通 (Pantone) Spot color matching。Support capsule printing (Logo、character),Improve brand recognition and anti-counterfeiting capabilities。
Packaging solutions: From moisture-proof HDPE bottles、Environmentally friendly PCR material bottles,to portable blister panels and stand-up pouches,We provide design、One-stop service for purchasing and filling。
Frequently Asked Questions About Capsule Production
We are a new brand,The order quantity is not large,Can you pick it up? MOQ(MOQ)How much?
sure。We have specially designed flexible solutions to support the start-up of new brands.。標準新配方的最低起訂量為 15萬粒膠囊(散裝),或 2,500瓶(成品包裝)。For repeat orders or simple recipes,we can negotiate further,to support your business growth。
From signing the contract to receiving the first shipment,How long does the entire process take?
For a brand new project (including recipe confirmation、trial production、stability test),標準週期約為 8至12週。Proven formula for repeat production,時間可縮短至 2至6週。We will provide a detailed timetable when the project is launched,and maintain transparent communication throughout the process。
How do you keep my recipe confidentiality and intellectual property rights safe?
This is the first cornerstone of our cooperation。Before discussing any technical details,我們會先簽署具有法律約束力的 「保密協議(NDA)」。in the process of cooperation,Your recipe information will be strictly controlled。After the project is completed,我們可簽署 「配方所有權轉讓協議」,Explicitly confirm that you own all rights to the final recipe。
What certifications do you have? How does this help my brand reach a specific market?
Our core facilities adhere to FDA cGMP regulations,並持有 NSF International GMP 註冊。also,我們可提供 USDA有機、kosher(Kosher) 及 清真(Halal) Certified production services。These certifications allow products to enter mainstream retail channels in North America.、Key passes for organic stores and specific religious/cultural markets,We can assist you throughout the certification process。
If my formula contains ingredients that are sensitive to stomach acid (such as probiotics),Do you have a solution?
some。For this type of ingredients,我們提供 「腸溶膠囊」 技術。Through special pH-dependent coating,The capsule can pass through the stomach intact,Disintegrates only in the alkaline environment of the small intestine,This effectively protects the active ingredients,Make sure it works as expected。
How to choose between gelatin capsules and vegetarian capsules (HPMC)? What are the main differences?
This depends on your brand positioning and target customer groups:
Gelatin capsules (from cow/pig/fish): Cost effective、Dissolves quickly、Technology is mature。The standard choice for most applications。
Vegetarian capsules (HPMC/Pululan): Suitable for the vegan/vegetarian market,low moisture content,Moisture-sensitive formulas are more stable,But the cost is higher and the dissolution is slightly slower。
Our technical consultants can tailor the product to your specific formulation and market goals,Provide the most appropriate selection advice。
Do you test every batch of product? What does the test include?
Yes,This is our quality red line。Each batch of finished products must pass rigorous testing before release,usually include:
效力/含量分析(驗證關鍵活性成分達標)
純度測試(重金屬、Pesticide residues, etc.)
Microbiological limit check
物理特性測試(崩解時限、weight difference)
我們會提供完整的 「檢驗報告(COA)」 作為品質憑證。
Beyond capsule production,Do you provide packaging?、Label design and drop shipping service?
Yes,我們提供 「一站式」 服務。Made from capsules、Label design and printing (ensuring compliance with FDA labeling regulations)、Various packaging material options (bottled、Blisters, etc.),to final warehousing and direct shipment to your dealer or end consumer,We can all integrate it,Dramatically simplify your supply chain management。
If we have special branding requirements for capsule color or appearance,Is it possible?
totally ok。We offer a wide range of customization options:
Capsule color: Choose from hundreds of standard colors,或進行 「潘通(Pantone)Spot color matching,Achieve brand color consistency。
capsule printing: Your logo can be printed on the capsule body、Text or decorative ribbon,Enhance brand recognition and professional image。
What are the specific first steps in initiating a collaborative project?
第一步是進行一場 「免費的技術諮詢會議」。Please prepare a preliminary product concept、Target market information or any existing formulation information。in meeting,Our technical and project teams will assess feasibility、Discuss preliminary directions,並在會後為您提供一份詳細的 《專案提案與初步報價》。There are no upfront costs for you。
Request a quote
We are limited to working with customers who value quality and reliability in product sourcing,Our professional team is ready to assist with determining your project customization needs。
Get a manufacturing price quote
Fill out our "Request a Quote" form,So that we can provide you with a customized price quote,to start your supplements。
