Ashwagandha Gummy Manufacturer for Global Brands

EUPHM operates four starch mogul and pectin lines in a 12,000 sqm facility. Each line runs 500,000 gummies per day at 2.5-4.0 g fill weight. We produce both gelatin and pectin bases. Pectin is standard for vegan and halal projects. Gelatin suits higher protein content and firmer texture. Changeover between bases takes 8-12 hours, so we schedule campaigns to keep lead times at 20-35 working days. Bottling runs from 30, 60, 90 or 120 count PET and HDPE containers.

Our dosing system handles ashwagandha extract at 125 mg, 300 mg or 600 mg per gummy with 2-3 percent overage to meet label claims at end of shelf life. We blend with other actives such as L-theanine, magnesium or vitamin D3 without changing the base formula. For pilot runs under 1,000 units, we use a smaller 200 kg batch mixer and hand-deposit trays. This keeps sample and small-batch costs predictable for brand owners testing a new SKU.

We source ashwagandha root extract from Indian suppliers with a minimum 5 percent withanolides by HPLC. Common specifications include KSM-66 at 5 percent withanolides, Sensoril at 10 percent, or standardised root extract at 1.5-5 percent. Each lot arrives with a certificate of analysis. We verify identity by TLC and assay by HPLC before release to production. Water activity stays below 0.65 to prevent microbial growth. pH ranges from 3.2 to 3.8 for pectin gummies.

Flavour systems include mixed berry, mango, orange, lemon and unflavoured. Natural colours from carrot, beetroot and spirulina replace synthetic dyes for EU and UK markets. Sweeteners can be cane sugar, tapioca syrup, allulose or stevia. We run a 40-day accelerated stability study at 40C and 75 percent relative humidity to confirm potency and texture. Typical shelf life is 18 months in a sealed HDPE bottle with a desiccant. We provide full formula sheets and allergen statements.

EUPHM is an FDA-registered facility. We hold GMP, ISO 22000 and HACCP certifications. Halal certificates are available per production run. Organic and projects require a 2-week supplier audit and separate ingredient lot. Every batch is tested for heavy metals, microbiology, pesticide residues and withanolide content by a third-party lab. We release a certificate of analysis with each shipment. Documentation for EU novel food and UK FSA notifications is prepared on request.

Shipping from Guangdong uses sea freight to US and EU ports in 18-28 days, or air freight in 5-8 days. We palletise 60-count bottles at 48 units per carton, 20 cartons per pallet. MOQ for retail bottling is 1,000 units per SKU. Lower MOQs apply to pilot runs in pouches or sample jars. Payment terms are 30 percent deposit, 70 percent before shipment. We provide commercial invoice, packing list, certificate of origin and health certificate for customs clearance.

Every batch of ashwagandha gummies is tested at three points: incoming raw material, in-process gummy mass, and finished product. The extract is verified for identity by HPTLC and for withanolide content by HPLC, with a specification of 2.5-10% total withanolides depending on the extract grade. Microbial testing covers total plate count, yeast and mould, E. coli, Salmonella and Staphylococcus aureus. Heavy metals (lead, arsenic, cadmium, mercury) are tested against EU and US limits, and disintegration time is checked to ensure the gummy breaks down within 30-45 minutes.

A certificate of analysis (COA) is issued for each batch and includes the batch number, manufacturing date, expiry date, extract used, withanolide content, microbial results, heavy metal results, disintegration result and a statement of conformity. Retention samples of every batch are kept for the full shelf life plus six months. Stability testing follows a 24-month protocol at 25°C/60% RH and 30°C/65% RH, with accelerated conditions at 40°C/75% RH for six months. These data support the shelf-life claim on your retail label.

In-process controls on the gummy line include checks on cooking temperature, Brix, pH, colour and flavour addition, and piece weight every 30 minutes. Metal detection is installed on every line, and the finished product is inspected for foreign matter before packing. Environmental monitoring of the packing room is conducted monthly for air and surface microbial counts. All records are retained for five years and are available for audit or for your regulatory submission.

Ashwagandha gummies can be packed in HDPE or PET bottles with induction seals, in blister packs, or in stick packs and sachets. Bottle sizes range from 30 to 120 pieces, with standard 60 and 90 count options for retail. Labels can be supplied by you or printed by us under your artwork. For US dietary supplement labels, we ensure the statement of identity, net quantity, supplement facts panel, ingredient list, allergen statement and manufacturer/distributor address are present. Lot and expiry coding is applied by inkjet or laser on the bottle, carton and shipper.

Carton specifications are tailored to your market: typical master cartons hold 12, 24 or 48 bottles, with dimensions and gross weight stated on the packing list. Pallet configurations are designed for standard 1200x1000 mm or 1200x800 mm pallets, with stretch wrapping and edge protectors. For Amazon FBA, we can apply FNSKU labels, poly-bag units where required, and carton labelling that meets Amazon's requirements. Retail compliance for the EU includes the nutrition declaration, allergen highlighting and the name and address of the food business operator.

We also handle the artwork review process: our in-house team checks your label for mandatory elements, font sizes and claims that may require substantiation. We do not provide legal advice, but we flag items that commonly cause customs or retail rejection. For private-label brands, we can hold your dielines and artwork files for repeat orders. Packaging materials are food-grade and meet EU 10/2011 and US FDA 21 CFR requirements where applicable.

The MOQ for retail bottling is 1,000 units per SKU, with lower quantities available for pilot runs. Samples are produced in 7-10 working days after artwork and formulation approval. Mass production takes 20-35 working days after sample approval, depending on packaging complexity and whether the extract is in stock. We provide a production schedule at order confirmation and update you at key milestones: raw material release, production start, packing and dispatch.

Shipping options include air freight for urgent orders (5-10 days to major hubs) and sea freight for full containers (25-40 days depending on destination). We work with EXW, FOB and DDP terms. For DDP, we handle customs clearance and delivery to your door, with duties and taxes included in the quoted price. Documents provided with each shipment include the commercial invoice, packing list, bill of lading or airway bill, certificate of analysis, MSDS, free-sale certificate and, where relevant, phytosanitary certificate and certificate of origin.

We recommend booking production capacity at least 6-8 weeks before your planned launch, especially for new packaging formats. For repeat orders, lead times can be shortened to 15-25 working days if artwork and materials are unchanged. We keep you informed of any delays and provide photographic evidence of packing before dispatch.