Psyllium Fiber Capsule Manufacturer for Global Brands

EUPHM operates automatic capsule filling lines with an output of 60,000 to 120,000 capsules per shift, depending on capsule size and fill weight. For psyllium fiber, we use auger and dosing disc systems to handle the light, fluffy powder without segregation. Each line includes in-line weight checks every 15 minutes. We can run 400 mg, 500 mg, 600 mg, and 800 mg fill weights in size 00, 0, 1, and 2 capsules. Changeover between SKUs takes 4-6 hours, including full cleaning and line clearance.

Our facility has separate blending rooms for fiber and botanical powders to prevent cross-contamination. We blend psyllium husk powder with excipients such as magnesium stearate or silicon dioxide only when needed for flow. For pure psyllium capsules, we use no excipients and rely on controlled humidity below 40% RH during encapsulation. Packaging options include HDPE bottles, PET jars, and blister packs. We can also run low MOQ pilot batches of 1,000-2,000 units for market testing.

Psyllium fiber capsules typically contain 400-800 mg of psyllium husk powder per capsule. The powder must be milled to a consistent particle size, usually 60-100 mesh, to ensure proper flow and fill weight uniformity. We source psyllium husk from suppliers in India and test each lot for purity, heavy metals, and microbial counts. For organic and lines, we use certified organic psyllium and maintain separate documentation. Capsule shells can be gelatin or HPMC for vegetarian and vegan claims.

Beyond plain psyllium, we can formulate combinations with inulin, chia seed powder, flaxseed, or probiotics. However, adding probiotics requires a different production area and low-humidity encapsulation. For fiber blends, we recommend a 1:1 ratio of psyllium to inulin to improve texture and reduce clumping. We also offer enteric-coated capsules for delayed release, though this adds 5-7 days to lead time. All formulations are developed with your target dosage and label claims in mind.

Every batch of psyllium fiber capsules undergoes testing for fill weight, disintegration time, and microbial safety. We test for E. coli, Salmonella, and total aerobic count. Heavy metals including lead, arsenic, cadmium, and mercury are tested per EU and US pharmacopeia limits. Our facility is GMP-certified, ISO 22000, and HACCP-compliant. We hold halal and vegan certifications. For US clients, we are an FDA-registered facility. We do not claim FDA approval.

Documentation includes certificate of analysis, certificate of origin, and allergen statements. We provide stability data for 24 months under accelerated conditions. For EU clients, we can supply documentation for novel food and health claims review. For Middle East clients, we provide halal certificates from recognised bodies. Our quality team responds to audit requests within 5 working days. We also support third-party testing at SGS, Eurofins, or Intertek at your request.

Every psyllium fiber capsule batch is tested at three stages: incoming raw material, in-process blend, and finished capsules. Identity testing uses FTIR and macroscopic examination to confirm Plantago ovata husk. Potency is verified by swelling volume and viscosity, with acceptance criteria set per specification. Microbial testing covers total aerobic count, yeast and mould, E. coli, Salmonella, and Staphylococcus aureus. Heavy metals (lead, arsenic, cadmium, mercury) are tested by ICP-MS. Disintegration testing follows USP <701> for capsules, with a typical limit of 30 minutes in purified water at 37°C.

Certificates of Analysis (COA) are issued per batch and include the product name, lot number, manufacturing date, expiry date, tests performed, specifications, results, and pass/fail status. COAs are signed by the QC manager and retained for at least five years. Retention samples of each batch are stored under controlled conditions (25°C ± 2°C, 60% RH ± 5% RH) for the full shelf life plus one year. Stability protocols follow ICH Q1A(R2) guidelines, with accelerated testing at 40°C ± 2°C and 75% RH ± 5% RH for six months, and long-term testing at 25°C ± 2°C and 60% RH ± 5% RH for up to 36 months.

Microbial testing is performed on every batch, while heavy metals and disintegration are tested quarterly unless a new supplier or formulation change triggers additional testing. Pesticide residues and allergen screening are available on request. All testing is conducted in-house or by accredited third-party laboratories, and results are traceable to the specific lot. Batch records document every step from raw material receipt to finished goods release, ensuring full traceability.

Psyllium fiber capsules can be packaged in HDPE bottles (typically 60, 90, 120, or 180 count), blister packs, stick packs, or sachets. Bottles are induction-sealed and include a desiccant where required. Blister packs use PVC/PVDC or aluminium foil for moisture protection. Stick packs and sachets are available in 5 g to 10 g fill sizes for powder blends. We handle primary and secondary packaging in-house, including label application, lot coding, and expiry date printing.

For the US market, labels must include the statement of identity, net quantity of contents, nutrition facts panel (or supplement facts panel for dietary supplements), ingredient list, allergen declarations, and the name and place of business of the manufacturer, packer, or distributor. We provide label templates and review services to ensure compliance with FDA 21 CFR 101. For EU and UK markets, labels must comply with EU Regulation 1169/2011 and the UK Food Information Regulations, including nutrition declaration, allergens, and minimum font sizes.

Lot and expiry coding are applied using inkjet or laser coding on the bottle, label, or carton. Cartons are typically 12, 24, or 48 bottles per shipper, with pallet configurations of 48 to 60 cartons per layer and up to 5 layers high, stretch-wrapped and labelled. For Amazon FNSKU compliance, we can apply FNSKU labels and poly-bagging according to Amazon's requirements. Retail-ready packaging including display cartons and shelf-ready trays is available on request.

The MOQ for psyllium fiber capsules is 1,000 units per SKU for retail bottling, with lower thresholds for pilot runs. Samples are dispatched within 7 to 10 working days after receipt of raw materials and specification confirmation. Sample costs are credited against the first mass production order. Mass production lead time is 20 to 35 working days after sample approval and receipt of deposit, depending on packaging complexity and order volume.

Shipping options include air freight (5 to 10 days door-to-door) and sea freight (25 to 40 days port-to-port). We support EXW, FOB, and DDP Incoterms. For DDP, we handle customs clearance and delivery to your designated address. Shipping documents provided include commercial invoice, packing list, bill of lading or airway bill, certificate of origin, COA, MSDS, free-sale certificate, and phytosanitary certificate where applicable. Additional documents such as halal certificates are provided upon request.

For urgent orders, we offer expedited production at a surcharge, subject to raw material availability. All shipments are insured and tracked. We recommend booking sea freight for orders above 500 kg to optimise cost, while air freight is suitable for sample orders and time-sensitive launches. Our logistics team coordinates with your freight forwarder or arranges door-to-door delivery under DDP terms.