Menopause Capsule Manufacturer for Custom Formulas

Our encapsulation suite runs two shifts, six days per week, producing up to 1.2 million capsules daily. We fill hard gelatin and HPMC vegetarian capsules in sizes 0, 1, 2 and 3. Typical fill weights for menopause blends range from 200 mg to 800 mg. We also offer delayed-release and enteric-coated options for ingredients that need to bypass stomach acid. Changeover between SKUs takes 4 to 6 hours, which keeps small batch runs practical.

For brands scaling from pilot to retail, we hold buffer stock of common excipients such as magnesium stearate, silicon dioxide and microcrystalline cellulose. That reduces lead time on repeat orders. Packaging lines handle 30, 60, 90 and 120 count bottles, plus blister packs and sachets. We can label and shrink-wrap to your artwork. All lines are monitored with inline weight checks and metal detection.

Menopause formulas often combine botanicals and micronutrients. Common actives include black cohosh extract (2.5% triterpene glycosides), red clover isoflavones (8% biochanin A), soy isoflavones (40% genistein), sage extract, and calcium citrate. We adjust carrier ratios to keep hygroscopic ingredients stable. Vitamin D3 and K2 are added in oil or powder form depending on capsule type. We test for uniformity and disintegration before filling.

We can match an existing formula or develop a new one from a brief. Our R&D team runs 3 to 5 prototype iterations before a stability trial. Accelerated stability testing covers 3 months at 40°C and 75% relative humidity. If you need vegan claims, we source certified raw materials and keep them in segregated storage. We do not use fillers or flow agents that conflict with your label claims.

Every batch is tested for identity, potency, heavy metals, microbial limits and pesticide residues. We release certificates of analysis (CoA) per batch. Our facility is FDA-registered and holds GMP, ISO 22000 and HACCP certifications. For halal markets, we maintain separate production runs and supply the relevant certificates. Organic claims are backed by certification where applicable.

Export documentation includes commercial invoice, packing list, bill of lading, CoA, certificate of origin and, where required, health certificates. We ship FOB Shenzhen or Yantian. Air freight samples take 3 to 5 days to the US or EU. Sea freight for full containers takes 18 to 28 days depending on destination. We can arrange door-to-door delivery through our forwarder network.

Every menopause capsule batch is tested at three points: incoming raw materials, in-process capsule fill, and finished goods. Identity testing by HPLC or TLC confirms black cohosh, red clover, soy isoflavones and sage against reference standards. Potency assays quantify marker compounds such as triterpene glycosides in black cohosh or isoflavone aglycones in soy. Microbial testing covers total aerobic count, yeast and mould, E. coli and Salmonella. Heavy metals (lead, arsenic, cadmium, mercury) are screened by ICP-MS. Disintegration testing follows USP <701> to ensure capsules break down within 30 minutes.

Each batch receives a certificate of analysis (COA) listing test parameters, specifications, results and pass/fail status. The COA also records batch number, manufacturing date, expiry date and quantity. Retention samples of every batch are stored for two years under controlled conditions (25°C ± 2°C, 60% RH ± 5%). Stability protocols include accelerated testing at 40°C/75% RH for six months and real-time testing at 25°C/60% RH for up to 24 months, with intervals at 0, 3, 6, 9, 12, 18 and 24 months. Microbiological and potency results are trended to confirm shelf-life claims.

Documentation is compiled into a batch record that includes raw material COAs, weighing records, encapsulation parameters, in-process checks, finished goods COA and deviation reports if applicable. This batch record is available for client review during audits or upon request. For export, we provide a certificate of free sale, MSDS and, where relevant, phytosanitary certificates for herbal ingredients. All records are retained for five years to support regulatory inspections in destination markets.

Menopause capsules can be packed in HDPE bottles (30, 60, 90 or 120 counts), blister packs (10 or 12 capsules per blister), stick packs or sachets. Bottles are induction-sealed and fitted with child-resistant or standard caps. Blisters use PVC/PVDC or alu-alu material for moisture protection. Stick packs and sachets are suitable for powder blends but can also accommodate capsules for single-serve formats. We stock a range of standard bottle sizes; custom moulds are available at additional cost and lead time.

Labelling for the US market follows FDA dietary supplement requirements: statement of identity, net quantity of contents, supplement facts panel, other ingredients list, directions for use, warnings, manufacturer/distributor name and address, and lot code and expiry date. We can print labels with your artwork or apply your pre-printed labels. Lot and expiry coding is applied by inkjet or laser on the bottle, label or carton. For Amazon FNSKU and retail compliance, we apply FNSKU labels and poly-bagging as specified. Cartons are printed with product name, lot, quantity and handling symbols.

Cartons are packed on standard pallets (1200 x 1000 mm or 1200 x 800 mm) with stretch wrap and corner boards. Pallet height is kept below 1.8 m for container loading. We provide packing lists and pallet specifications for warehouse receiving. For retail-ready packaging, we can shrink-wrap trays or display cartons. All packaging materials are food-grade and comply with EU 10/2011 and FDA 21 CFR 174-190 for indirect food additives.

Sample lead time is 7 to 10 working days after formula and specification confirmation. Samples are provided free of charge for standard formulas; custom formulas may incur a development fee, which is credited against the first production order. The sample includes a draft COA and label proof. Once the sample is approved in writing, mass production takes 20 to 35 working days, depending on capsule size, packaging complexity and raw material availability. We confirm the production schedule within two working days of sample approval.

For delivery, we offer EXW (ex works), FOB (free on board) and DDP (delivered duty paid) terms. Air freight takes 5 to 10 days to the US or EU, while sea freight takes 25 to 40 days depending on port. We provide a commercial invoice, packing list, bill of lading or air waybill, COA, MSDS and certificate of free sale. For herbal ingredients, a phytosanitary certificate is provided where required by the destination country. DDP shipments include customs clearance and door delivery.

MOQ is 1,000 units per SKU for retail packaging and 1,000 units for pilot runs. For orders above 10,000 units, we offer tiered pricing. Production capacity is 1.2 million capsules per day across two shifts, so large orders are scheduled in phases to meet delivery windows. We recommend booking production at least 8 to 10 weeks before the required delivery date to allow for sampling, production and shipping. All shipments are insured and tracked.