Juice Powder Manufacturer for Your Brand

Our spray dryers process up to 1,200 kg of juice concentrate per hour. Inlet temperatures range from 160°C to 200°C, with outlet temperatures held below 95°C to minimise nutrient loss. We use maltodextrin or acacia fibre as carriers, depending on your label requirements. For agglomerated powders, we run a fluid bed dryer that improves solubility and reduces dust.

Blending lines handle 500 kg to 2,000 kg batches with ribbon and paddle mixers. We can incorporate vitamins, minerals, probiotics, or sweeteners in the same run. Homogeneity is verified by sampling at three points per batch. If you need organic certification, we schedule dedicated runs to avoid cross-contact with conventional materials.

We source juice concentrates from approved suppliers in China, Chile, and Turkey. Common inputs include apple, orange, pomegranate, acai, and cranberry. Each lot arrives with a certificate of analysis and is tested for pesticides, heavy metals, and microbial counts. For organic claims, we require USDA or EU organic certificates at intake.

Formulation support covers flavour masking, acidity adjustment, and flow agent selection. We can match a target pH, Brix, or solubility profile within two sample rounds. Typical juice powder specifications range from 5% to 70% fruit solids. If your formula includes probiotics, we use freeze-dried strains and keep water activity below 0.3.

Every batch is tested in-house for moisture, water activity, solubility, and total plate count. We also send samples to third-party labs for heavy metals, pesticide residues, and allergen screening. Documentation includes COA, MSDS, and certificate of origin. Our facility is GMP-certified and follows ISO 22000 and HACCP protocols.

For export, we pack in food-grade PE-lined drums or aluminium foil bags. We handle FOB Shenzhen or Yantian, with air freight for urgent orders. Lead time from purchase order to port is 20-35 working days after sample approval. We provide halal, and organic certificates where applicable. EU and UK clients receive full traceability records.

Every juice powder batch is sampled at three points: incoming raw fruit or vegetable concentrate, in-process spray-dried or drum-dried powder, and finished packed goods. Identity testing uses HPLC or UV-Vis against a retained reference standard, with potency expressed as a percentage of the declared marker compound such as vitamin C, anthocyanins or total polyphenols. Microbial testing covers total plate count, yeast and mould, E. coli, Salmonella and Staphylococcus aureus, with limits set to the destination market's requirements. Heavy metals are screened by ICP-MS for lead, arsenic, cadmium and mercury. Moisture, water activity, solubility and bulk density are measured on every lot.

A certificate of analysis accompanies each shipment and states the product name, lot number, manufacturing date, expiry date, tests performed, specification limits, results and a pass or fail conclusion. Where a customer requires it, we add a statement of allergen status, a non-GMO declaration and a country-of-origin declaration for the fruit or vegetable input. Retained samples of 200 g to 500 g per lot are stored under controlled conditions for the full shelf life plus six months, so any later query can be checked against the original material.

Stability follows an accelerated protocol at 40 degrees Celsius and 75 per cent relative humidity for three and six months, with real-time data generated at 25 degrees Celsius and 60 per cent relative humidity. Parameters tracked include marker potency, moisture, colour (measured as delta E), solubility and microbial counts. If a customer needs a specific shelf life claim, we can run a dedicated stability study on the finished packaged format, including sachets or jars, and issue a report suitable for inclusion in the product's technical file.

Batch documentation is retained for five years and is available in English. For buyers preparing a dietary supplement notification or a food safety plan, we can supply the process flow diagram, critical control points, verification records and the supplier approval documents for each raw material. We do not issue certificates we do not hold; the certification scope and issuing body are stated on every certificate we provide.

Juice powder can be filled into stick packs from 2 g to 10 g, sachets from 5 g to 30 g, PET or HDPE jars from 100 g to 500 g, and bulk drums of 20 kg to 25 kg with double polyethylene liners. Stick and sachet formats run on vertical form-fill-seal lines with nitrogen flushing where the formula is sensitive to oxidation. Jars are induction-sealed and can include a desiccant canister or oxygen absorber. For retail buyers, we can also supply blister-style single-serve cartons or composite cans, subject to tooling lead time.

Label content follows the US FDA dietary supplement labelling rules: statement of identity, net quantity, supplement facts panel with serving size and per-serving amounts, other ingredients list, directions, and the name and place of business of the distributor. We print lot number and expiry date by inkjet or laser on the primary pack and the carton, in a format agreed at artwork approval. Expiry is calculated from the stability data for the specific formula and pack, not from a generic default.

Cartons are specified with dimensions, board grade and gross weight, and pallets are built to a customer's preferred pattern, typically 1,000 mm by 1,200 mm or 48 in by 40 in, with a maximum height of 1,800 mm including the pallet. We can apply Amazon FNSKU labels, poly-bag the cartons and print suffocation warnings where required. Retail compliance checks include barcode verification to GS1 standards at 100 per cent first-read rate, country-of-origin marking and, for the EU, the name and address of the food business operator.

Artwork is checked against a pre-press checklist before plates are made. This covers mandatory statements, nutrition or supplement facts rounding, allergen highlighting, font sizes for net quantity, and the position of the lot and expiry code. We keep approved artwork and plate files for three years so repeat orders can be run without re-approval. Where a customer supplies print-ready files, we return a proof for sign-off and do not proceed to print until written approval is received.

Sampling starts with a technical brief covering the fruit or vegetable source, marker compound, carrier (maltodextrin, gum arabic or none), solubility target and intended pack format. We issue a sample of 100 g to 500 g within 7 to 10 working days, together with a draft specification and a preliminary COA. If the sample needs adjustment, one revision round is included at no charge. Sample courier costs are borne by the customer and can be credited against the first production order.

Mass production runs 20 to 35 working days after written sample approval and receipt of the deposit. This window covers raw material release, blending, drying where required, filling, labelling, QC release and export packing. Orders above 5,000 units per SKU or involving new tooling may extend the window, and we confirm the schedule in writing before the deposit is invoiced. Pilot runs from 500 units are available for market testing and typically add 5 working days.

We ship under EXW, FOB Shenzhen or Hong Kong, and DDP for selected destinations. Air freight suits orders under 500 kg and delivers in 5 to 10 days door to door. Sea freight is more economical above 1,000 kg, with transit of 25 to 40 days to the US or EU depending on port. We provide the commercial invoice, packing list, bill of lading or airway bill, COA, MSDS where applicable, free-sale certificate, and phytosanitary certificate for plant-derived inputs where the destination requires it.

For DDP shipments, the importer of record is agreed in advance and the landed cost is quoted with duties and taxes included. We do not arrange import licences or product notifications on the customer's behalf, but we supply the technical documents needed to support them. Every shipment is photographed at pallet build and container loading, and those images are sent with the shipping documents so the buyer can verify condition before arrival.